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How-to Tip: Add Four Additional Auxiliary Inputs to Your Stereo System for Only $12.34!

By Howard Best, October 15, 2001

(LLBest.com)

Picture showing the passive pixer
Picture showing the passive mixer.

If you’re like me, you’ll want to play your computer through your high fidelity stereo system in order to get the maximum possible sound quality. The problem is, my stereo system has only one auxiliary input, and I have two computers, a portable MP3 CD player, and a VCR, all of which I want to be able to play through my stereo system. Another requirement is that I not have to switch anything and that I be able to hear the sound from all 4 sources simultaneously. I also require that absolutely no noise be added. This sounds like a tall order, and a professional mixer costing hundreds of dollars comes to mind.

Please keep in mind that you cannot connect audio outputs in parallel because they will load each other down, and can even cause your equipment to be damaged.

My solution to this “tall order” is actually extremely simple, and it’s called a passive mixer. In other words, a mixer with no amplification. My passive mixer project was put together using only $12.34 worth of parts. It has five stereo inputs, so at present, I have one extra input for future expansion.

My passive mixer does not include volume controls, but three out of the four devices have their own volume controls. Only the VCR lacks a volume control. Therefore, I adjust the volume of my stereo system to match the VCR’s output, and then adjust the volume on the MP3 player and the two computers to the same level as the VCR.

This system works extremely well, and I am more than satisfied with it’s performance.

Picture showing the passive mixer parts
Parts you’ll need to build the passive mixer.


Parts list including Radio Shack catalog numbers:

(1) 270-1804 6"x2"x1" Project Box                $2.89
(3) 274-0346 Pkgs of 4 - Shielded Phono Jacks     8.07
(2) 271-1335 Pkgs of 5 - 10K, 1/4 Watt Resistors  1.38
                                                ------
                                                $12.34

Also needed:

(4) 1" pieces of “spaghetti tubing” or insulation
stripped from hook-up wire.


The “project box” comes with both a plastic and an aluminum top. Only the aluminum top is needed:

Picture showing the parts which are not needed
Parts which are not needed.

Picture showing the tools needed for constructing the passice mixer
You’ll also need some tools.


List of required tools:

Awl or center punch
Combination square
Drill bits: 1/16", 1/8", 1/4" and 3/8"
Drill, Electric, 3/8" or 1/2"
Hammer
Long nose pliers
Nut driver, 9mm
Screwdriver, #1 Phillips
Side cutters
Soldering gun or iron
Solder, radio/TV type
Wire strippers


Schematic:

Passive mixer left channel schematic diagram
The left and right channel circuits are identical.


Step-by-step assembly instructions:

Picture showing passive mixer construction step 1
1. Score the underside of the aluminum top with the
tiny awl that comes with your combination square.

Picture showing passive mixer construction step 2
2. Using a hammer and an awl or center punch, make
indentations where the phono jacks are to go. I used
3/4" centers vertically and 7/8" centers horizontally.

Picture showing passive mixer construction step 3
3. Drill 1/16" holes and then enlarge them to 1/8". This
is important for accurate positioning of the holes.

Picture showing passive mixer construction step 4
4. Enlarge the holes to 1/4" and then use a 3/8"
drill bit to gently smooth the edges of the holes.

Picture showing passive mixer construction step 5
5. Tighten the phono jacks using a 9mm nut driver.

Picture showing passive mixer construction step 6
6. Solder the resistors to the phono jacks. Two of the resistors
need insulated leads to prevent shorting. I stripped some
insulation off of some “hookup” wire for this purpose.

Picture showing passive mixer construction step 7
7. The finished product. Please note that I
circled the output jacks with a Sharpie pen.


Questions, comments and suggestions are welcome.
Howard Best ()


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